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Johannes trademark outward spiral cut showing it is hand crafted |
The hat is left to dry and most of the group eats lunch in the school cafeteria |
Some of the group admires the hat prior to start up after lunch |
With enough moisture gone, the hat can be sanded |
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Even with Johanne's excellent tool control, there is still some sanding needed |
He runs through the grits in a power sander |
Notice the edges of the sanding wheel has been thinned for flexibility |
With the sanding done on the inside and brim, the hat is wetted again |
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It is soaked until it drips |
The hat is removed from the lathe and carefully placed on the floor, not the lathe ways |
The hat jamb chuck is readied for use |
It is a bowl, wrapped with foam and tape, that can be gripped with the chuck |
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There is a bearing in the bottom that allows a light fixture to spin |
The light fixture is placed in the jamb chuck |
A spacer block and clamp complete the setup |
The goal is to be able to illuminate the hat from the inside like this |
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The hat is lightly seated on the jamb chuck using the tail stock for pretty accurate positioning |
The original center is used with some minor adjustment to achieve perfect alignment |
Now alligned, the excess material used to screw on the faceplate is removed |
The light is turned on and the precision turning begins |
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Photos by Kurt Hertzog (4/03) |
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