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Over the years, Johannes has learned the shrinkage dimensions for the species he uses |
With the outside dimension achieved, he begins working on the brim |
Johannes touchs up his tool again |
There was a small crowd so everyone was up close along with the video display |
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Johannes trims away some of the excess material on the top of the hat |
The finish cuts are put on the outside of the top |
The hat blank is now reversed and mounted using the faceplate |
Much of the hat work is done in the dark with a back light |
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The amount of light seen through the wood indicates how thick it is |
Johannes gets the Stewart tool out to claim another piece of waste for a project |
Once the cut is made, the but end of the tool is used to break the piece out |
The inside of the hat is removed and provides enough material for another small hat |
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With the excess material removed as a block, Johannes can move on to hollowing the hat |
Sitting in the front row has both advantages and disadvantages |
With the house lights turned down, the work lamp is positioned to thin the walls |
Here is a good example of how the light shows the wall thickness |
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Johannes fielded questions from the audience on a continuous basis |
With the inside turning complete, Johannes gets ready to put his "signature" in the hat |
To show the world that it is a turned product, Johannes puts a
flawed cut in each one |
It is always done on the center of the top on the inside |
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Photos by Kurt Hertzog (4/03) |
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